Solution

✅ Real-time visibility and transparency
✅ Improved production efficiency
✅ Accurate quality control
✅ Cost reduction
✅ Enhanced data analysis capability

By introducing RFID applications to record parameters at each workstation in the production process, errors caused by manual handwriting or barcode input can be avoided. If quality control testing before shipment detects abnormalities, the root cause of the production error can be quickly traced. After products are sold, these records can also be used to accelerate RMA efficiency.

Real-world examples: A cooperative farm in Miaoli and a well-known domestic surfboard manufacturer.

Real-time visibility and transparency: RFID technology enables real-time tracking of every stage in the production line. Managers can monitor each product’s progress, location, and status at any time, achieving full visibility and transparency of the production process.

Improved production efficiency: RFID systems automatically record and update production data, reducing errors from manual recording and input. This not only accelerates data collection but also helps companies quickly identify and resolve production bottlenecks, optimize processes, and improve overall efficiency.

Accurate quality control: With RFID tags, detailed information about each product’s production process, material batches, and operators can be accurately recorded. This makes tracing the root cause of any quality issue easier, supports stricter quality control, and allows precise identification of affected batches in case of a product recall.

Cost reduction: Automated RFID tracking systems reduce the need for manual inspection and data entry, lowering labor costs. At the same time, improved efficiency and quality control reduce waste and rework costs.

Enhanced data analysis capability: The large amount of data collected by RFID systems provides a strong foundation for data analysis. Companies can leverage this data to conduct in-depth analysis, forecast production trends, optimize inventory management, and make better-informed decisions.

RFID Fixture Management (integrated with PLC): Henglong Technology, in collaboration with a leading energy-saving equipment technology company, introduced RFID technology into the production process to enhance manufacturing management. Each fixture, regardless of size, is embedded with an RFID tag, and RFID readers are installed at every process point along the factory’s conveyor line. Combined with PLC automated control systems, the integrated solution provides clear insights into the production journey of each fixture, enabling better cost control and improved efficiency.